Power-to-X

Systems integration and component development

A key focus of our expertise is system integration and component development. This includes in particular the embedding of individual components and their control in highly dynamic energy conversion systems. We place special emphasis on the adaptation and validation of existing components with regard to future energy sources, such as hydrogen or e-fuels. The integration of electrified components into existing energy conversion systems is an additional core competence. Our development expertise covers the entire process from conception to the finished application and includes, in particular, turbocharging systems, injectors and ignition systems. Special component test benches are available for this purpose, which enable detached testing and targeted further development. Our work is complemented by model-based function development and the continuous development of specific control and regulation concepts for alternative energy sources.

Process development and control technology

Another key area of expertise in our working group is process development and control technology. The goal is to optimize energy conversion processes holistically in terms of efficiency, consumption and emissions. We focus on combustion process development by means of highly accurate, modern full indicating and visual observation of combustion. We also explicitly take dynamic operating conditions and changing load profiles into account. Our expertise includes the development and implementation of advanced model-based control algorithms for the optimal use of single components and renewable energies in energy conversion systems. Via model-based function development, comprehensive control functions of all relevant components are developed and systemically integrated. Special attention is paid to the implementation of 3D-CFD simulations, with which thermodynamic, mechanical and overall energy conversion processes are analyzed and optimized in detail. The numerical investigation and optimization of mixture formation as well as the precise mapping of complex processes such as charge movements and flame propagation are particularly important here.